Mainstation, Hybrid

The Hybrid Mainstation is a complete hygiene station offering all the required functionalities for professional cleaning of exterior surfaces in the Food & Beverage industry.

Description

Nilfisk FOOD Mainstation Hybrid operates in three modes allowing rinsing, foaming and disinfecting of the cleaning areas. Integrated in the block the patented Corona Technology injects air into the water stream over a bigger surface and at a higher speed, resulting in better mix of air, compound and water that generates approx. 20% more foam. 

Thanks to the integrated water outlet it can be used effectively as a standalone cleaning station, but it can also be equipped with additional satellites allowing max. 4 simultaneous users on one unit.
The Hybrid main station is smart and self-protecting as it has an integrated dry run protection and automatic turn-off mode, after a specific periof  of inactivity (that is defined and programmed by the customer).
The unit is also energy efficient thanks to the configuration possibility of the water pump.

Unique features
Corona Technology​

The CoronaTechnology air system – patent pending – is a completely new construction that sets standards within the cleaning industry. Thanks to this system the air is injected into the water stream over a bigger surface and at a higher speed. The result is a better mix of air, compound and water that generates approx. 20% more foam.
 
DuoFoam Technology​
 
The new injector block has the capacity for two different compounds at only one outlet, which makes it very easy and safe to change from one product to another. Patent pending.
 
MIX, Double Injection Technology
 
The unique system is prepared for the injection of an extra booster compound
into the DuoFoamTechnology block, which takes the cleaning effect into a whole new level.
 
Technical specifications
Water  
Connection type inlet ISO 228/1-G 1 1/4
Connection type outlet  ISO 228/1-G 1 1/4
Recommended inlet pipe dimension (min) 1 1/4" 
Recommended outlet pipe dimension (min) 1 1/4" 
Local outlet 1/2" Quick coupler
Local outlet water consumption - foaming 8,7 l/min@20 bar
Local outlet water consumption - spraying 8,7 l/min@20 bar
Local outlet water consumption - rinsing 25,5 l/min@20 bar
Pump pressure 20 bar
Adjustable operational pressure 20 bar + inlet (max 25 bar)
Operational flow range 10-120 l/min
Min. inlet pressure 2 bar @ 120 l/min
Max. inlet pressure  8 bar
Max. supply temperature 70°C
   
Compressed air supply  
Connection type inlet Ø6 mm push in
Min. pressure of air supply  6 bar
Max. pressure of air supply 10 bar
Required flow rate 200 Nl/min
   
Electricity  
Power consumption 5,5 kW
Nom. current 14,2 A
Supply 3/PE 400 Vac 10% 50/60 Hz 
Security of electrical wiring 16 A
Electrical cable; L1, L2, L3, PE 4 x 2.5 mm2
   
Nozzles (recommended)  
Rinsing nozzle 25/30
Foam nozzle 50/200
Spray nozzle 40/30
   
General  
Number of products 2
Input - analog 0-10VDC 1
Outputs - potential free 2
IP class IP55
Max. hose length (recommended) 30 m (25 m)
Sound level ISO 11202 Below 70 dB
Weight 112 kg
Dimensions H x W x D 1310 x 560 x 400 mm
 
Models available
Model Desciption Article no.
MU421 2 products- & 1 air injector, rinse/foam/spray 110003445
MU422 2 products- & 2 air injectors, rinse/foam/foam 110003446
 
Videos
Troubleshooting
Product related service information
  1. 245 Service Info - Recharge of battery in display module
  2. 243 Service Info - O-ring kit for the complete machine
  3. 233 Service Info - Software changes log-main station and single booster
  4. 221 Service Info - Hybrid all in one kits
Product related FAQ's


  
Product related FAQ's
      The size of the colored chemical limiting nozzles (item no 0614213)?
    Answer:
    Inch mm Color
    .125 3,175 Grey
    .098 2,4892 Black
    .070 1,778 Beige
    .062 1,5748 Red
    .052 1,3208 White
    .040 1,016 Blue
    .035 0,889 Tan
    .028 0,7112 Green
    .025 0,635 Orange
    .023 0,5842 Brown
    .020 0,508 Yellow
    .016 0,5064 Turquoise
    .014 0,3556 purple
    .012 0,3048 Light blue
    .010 0,254 Pink
    Drill to size   Clear

      Why is there water in the supply of chemical?
    Answer:
    The non-return valve for chemicals is dirty.
    Clean or replace the valve.
      Why is there air in the water supply ?
    Answer:
    The non-return valve for water is dirty.
    Clean or replace the valve.
      Why does the green and the red display lamp light up and Im unable to operate the cleaning unit?
    Answer:
    When both the red and the green lamp are turned on when you start your cleaning station, it means that there is an issue with the battery.  

    To solve the problem do the following:

    1. Switch off the main power to the cleaning station  

    2. Wait for 3 minutes (do not turn on the machine within this time)

    3. Press the "left arrow" button and at the same time turn on the main power to the cleaning station (Do the two actions at the same time)

    4. The problems is resolved now; the display is in the "normal mode" and should charge the internal battery

    5. To test: After 15 minutes try to switch off the main power and wait for three minutes, then turn it on again. If the problem is not solved, it means that the display is broken/dead.
      What kind of stainless steel is the manifold made of?
    Answer:
    The manifold is made of AISI 304 steel.
      Are User-packs mounted directly on the cleaning station?
    Answer:
    No.
    User packs are mounted below or beside the cleaning station,
    User packs are an accessory and must be ordered seperately.

     
      Why is the foam quality very thin?
    Answer:
    Ensure sufficient chemical supply. 
    Try changing the type of chemical detergent used. 
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Downloads
  Directions for use Hybrid Mainstation 110003652T.pdf
  Drawing internal tank control.pdf
  Error log reader.zip
  Piping_guide_line_Mainstation-BW4-BF4.pdf
  Product sheet Hybrid Mainstation.pdf
  Recommended_spare_parts_Hybrid_Mainstation.pdf
  Service check list Hybrid Mainstation.pdf
  Software manual Hybrid mainstation 110003650D.pdf
  Software upgrade Tool FWU_V200.exe
  Software_changes_log_main_station_and_single_booster_-_4.29.pdf
  Spare part list Hybrid Mainstation 110003652.pdf
  V4.29_SB_DISP.zip